Фармацевтический реактор

Operational Parameters and Scalability

INEX pharmaceutical reactors are engineered for demanding biotechnological processes and GMP-compliant manufacturing. The systems offer a wide range of operational capabilities:

• Working Volume: From 10 L to 10,000 L.

• Operating Pressure: From -1,000 to +6,000 mbar (Full vacuum to high pressure).

• Design Temperature: Up to 250°C.

• Product Temperature Control: Range of -20°C to +150°C with maintenance uniformity within 0.1°C.

System Integration and Sterilization

To ensure the integrity of the controlled environment, the reactors are equipped with advanced contamination control systems:

• Cleaning and Sterilization: Fully integrated Clean-in-Place (CIP) and Steam-in-Place (SIP) functionality.

• Gas Management: Deep aeration system and high-efficiency filtration for process air and feed gases.

• Automation: Managed via a dedicated industrial microprocessor with fully validated software.

Core Components and Technical Configuration

The reactor configuration comprises essential high-performance components mounted on a unified skid-mounted frame:

• Process Vessel: Pressure vessel fabricated from stainless steel (AISI 316L, AISI 304, or AISI 316Ti) with an insulated heating and cooling jacket.

• Agitation System: Options include bottom-entry magnetic drives for hermetic sealing or top-driven mixers with mechanical seals.

• Monitoring and Analytics: Integrated sensors for real-time monitoring of pH, dissolved oxygen (DO), conductivity, and temperature.

• Valves and Sampling: Automated pneumatic valves and aseptic, sterilizable sampling units.

• Metrology: Strain gauge (load cell) systems for high-precision monitoring of weight, volume, or level.

• Construction: Unified frame assembly housing both the reactor and the control cabinet.