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Glass Bottle Filling Line

Glass Bottle Filling Line

The automatic filling and capping line for IV solutions in glass bottles is designed for the high-volume production of sterile liquid dosage forms in volumes ranging from 50 to 2000 ml (in compliance with GOST 10785-85, which regulates glass bottle volumes).

The line integrates bottle washing, sterilization and depyrogenation, high-precision solution dosing, capping, and final product inspection. This equipment ensures high productivity and process stability, fully complying with GMP requirements. It is suitable for the production of saline solutions, antibiotics, amino acids, fat emulsions, and other sterile infusion drugs.

Key Features and Construction

  • Materials: All product-contact components are manufactured from AISI 316L stainless steel, while the housing and non-contact surfaces are made of AISI 304.

  • Design: The structure is engineered for easy sanitization and long-term industrial operation.

  • Control System: A PLC-based system with a touchscreen HMI monitors filling parameters, controls line modules, and records production statistics.

  • Integration: The line can operate as a standalone unit or be integrated into a complete production system including leak detection, particulate inspection, labeling, and secondary packaging.

Technical Specifications: CNGFS Line

The CNGFS Glass Bottle IV Solution Production Line offers the following specifications:

Parameter Value
Container Type Glass bottles (50–2000 ml)
Productivity 60–400 bottles/min (depending on configuration)
Filling Heads 16–48
Filling Accuracy      $\leq \pm 1.5\%$
Core Functions Washing, sterilization/depyrogenation, filling, capping, inspection
Control System PLC + Touchscreen HMI with emergency alarm
Power Supply 3-phase, 380 V, 50 Hz
Installed Power 4–6 kW
Compressed Air 0.4–0.6 MPa
Weight 7.5–14 tons