Equipment for the production of disposable syringes

Disposable medical syringes are essential healthcare consumables requiring extreme precision, strict sterility, and robust manufacturing processes. INEX offers comprehensive production lines for the fabrication of syringes, ranging from individual specialized modules to fully integrated "turnkey" automated factories.

Our solutions cover the entire manufacturing lifecycle, ensuring that every component—from the barrel and plunger to the needle hub—meets international medical standards. Whether you are producing standard Luer Slip or secure Luer Lock syringes, our equipment provides the consistency and speed necessary for high-volume market demands.

Core Components of the Production Line

• Injection Molding Units: High-precision machines designed to form the syringe barrel and plunger using medical-grade polymers (PP/PE).
• Precision Molds and Tooling: Custom-engineered molds for various volumes (1 ml, 2 ml, 5 ml, 10 ml, 20 ml, and 60 ml), supporting both Luer Lock and Luer Slip configurations.
• Scale Printing and Marking: Automated high-speed printing units that apply accurate graduation marks, logos, and batch information to the syringe barrel.
• Automated Assembly Machines: The "brain" of the line, which integrates the barrel, plunger, rubber gasket, and needle into a finished product at high velocity.
• Packaging and Sterilization: Final modules for blister or bulk packaging, followed by integration with sterilization systems (typically Ethylene Oxide - ETO) to ensure medical-grade safety.

Why Partner with INEX?

• Scalable Automation: We offer a range of solutions from semi-automatic units for medium-scale facilities to ultra-high-speed fully automated complexes for industrial leaders.
• Bespoke Configuration: Most modules are highly customizable. We adjust the machinery based on syringe volume, tip type, desired automation depth, and specific quality control standards (such as vision inspection systems).
• Turnkey Excellence: Our service includes facility design, equipment supply, on-site installation, commissioning, staff training, and long-term technical support.

Technical Specifications

• Syringe Capacity Range: 1 ml – 60 ml.
• Tip Types: Luer Slip / Luer Lock.
• Production Capacity: Up to 150–400 units per minute (depending on configuration).
• Materials: Medical-grade Polypropylene (PP), Polyethylene (PE), and Synthetic Rubber.
• Printing Method: Screen printing or Offset printing with medical-grade inks.
• Assembly Accuracy: High-precision sensor-controlled positioning.
• Control System: Centralized PLC with industrial HMI for real-time monitoring.
• Compliance: ISO 13485, CE, and GMP standards for medical devices.