Automatic machine for filling into plastic ampoules, capping and packaging pharmaceutical liquids for oral use

The DGS-118 Automatic FFS Machine is an advanced, integrated solution designed for the mass production of liquid medicines, dietary supplements, and cosmetic products in plastic ampoules. Utilizing Form-Fill-Seal (FFS) technology, the system transforms a roll of film into finished, filled, and sealed ampoule strips in a single continuous cycle. This "all-in-one" approach significantly reduces the production footprint and minimizes labor costs while ensuring the highest levels of sterility and dosing accuracy.

Operational Sequence

1. Forming: The machine heats and molds the plastic film (PET/PE, PVC/PE) into the desired ampoule shape.

2. Filling: Pharmaceutical-grade pumps dispense the liquid with high precision ($\leq \pm 1\%$).

3. Sealing & Embossing: The necks are hermetically sealed, followed by thermal embossing of the manufacture date and batch number.

4. Finishing: The system performs perforation (for easy separation) and cuts the strips into the final required quantity.

Key Features

• Pharmaceutical Integrity: All parts in direct contact with the product are made of AISI 316L stainless steel, while the frame is AISI 304, ensuring full compliance with GMP standards.

• Intelligent Control: Equipped with a PLC-based system and a multi-language HMI touchscreen. Operators can monitor temperature zones, filling volumes, and production statistics in real-time.

• Modular Integration: Can operate as a standalone unit or be integrated into a full production line with downstream inspection, labeling, and cartoning modules.

• Precision Dosing: Designed for low-volume high-value liquids ($1$–$50$ ml) with minimal product loss.

Technical Specifications

Model: DGS-118 Automatic Ampoule Forming Filling Sealing Machine