DXH Series Automatic Cartoning Machine

The DXH Series Automatic Cartoning Machine is an advanced, integrated mechatronic system that harmonizes precision mechanics, electrical control, and pneumatic power. It is specifically engineered to automate the secondary packaging process, transforming flat cardboard blanks into finished packs for a variety of products, including blister strips, vials, tubes, and ointments.

The machine features a robust chassis constructed from high-quality stainless steel with tempered glass safety panels, ensuring full GMP compliance and visibility. For added security, the system includes a photoelectric monitoring network across all modules, overload protection, and an emergency stop function to guarantee operator safety and product integrity.

Operational Workflow

1. Feeding: The product is automatically transferred into the machine's pocket conveyor.

2. Carton Opening: Flat carton blanks are picked and erected using a precise mechanical vacuum system.

3. Leaflet Insertion: An integrated module folds and inserts the patient information leaflet (PIL) alongside the product.

4. Loading: The product is mechanically pushed into the erected carton.

5. Closing & Coding: A synchronized mechanism folds the carton flaps, prints the batch number, and performs a comprehensive sealing.

6. Discharge: Finished, sealed cartons are ejected onto a discharge conveyor for final packing.

Key Features and Integration

• Flexible Sealing: Supports standard tuck-in closures or optional hot-melt adhesive systems for tamper-evident sealing.

• Line Synchronization: Designed for seamless integration with upstream blister machines or bottle filling lines with full speed synchronization.

• Hygienic Maintenance: The open-frame design facilitates rapid sanitation; the system can be integrated with automated CIP/SIP stations for facilities requiring ultra-clean environments.

• Intelligent Management: Controlled via a Siemens-based PLC with a multi-language HMI for real-time production statistics and diagnostics.

Technical Specifications

• Machine Models: DXH-130 / DXH-220

• Production Speed (DXH-130): 40 – 100 cartons/min

• Production Speed (DXH-220): 140 – 180 cartons/min

• Carton Dimensions (DXH-130): (70–180) × (30–85) × (14–50) mm

• Carton Dimensions (DXH-220): (70–200) × (50–120) × (14–70) mm

• Leaflet Specifications: 60–70 g/m², up to 4 folds, max flat size (80–260) × (90–190) mm

• Pneumatic Requirements: $\geq 0.6$ MPa, air consumption 120 – 160 L/min

• Power Supply: 220/380V, 50Hz, 0.75 kW motor

• Weight (DXH-130): ~1400 kg

• Weight (DXH-220): ~3000 kg

• Footprint (DXH-220): 4035 × 1460 × 1730 mm

• Compliance Standards: GMP, GAMP 5, GMP Annex 11