Automatic Capsule Filling Machine with Liquid Preparations

 The NJP-350 Automatic Capsule Filling Machine is a specialized solution engineered for the high-precision dosing of hard capsules (Gelatin or HPMC) with liquid formulations, including low-viscosity solutions and oils. Beyond liquids, the machine is highly capable of secondary dosing, allowing for the inclusion of solid inserts such as pellets or mini-tablets. This makes the NJP-350 an ideal choice for complex multi-phase pharmaceutical products.

Please Note: This equipment is designed specifically for hard-shell capsules. It is not intended for the production of soft gelatin capsules (softgels), which require specialized encapsulation machinery.

Key Features and Design Advantages

• Intelligent Control: Managed via a high-performance PLC with an intuitive touchscreen HMI, allowing for real-time monitoring of filling parameters and machine status.

• Vacuum Positioning Technology: Utilizes advanced vacuum orientation systems, achieving an orientation success rate of over 99%.

• High-Precision Dosing: Features a synchronous balance rotating platform, ensuring consistent fill weights across all stations.

• Hygienic Enclosed Design: The worktable and dosing station are fully enclosed to prevent cross-contamination, simplify sanitation, and facilitate easy integration into automated production lines.

• Rapid Changeover: The precision-engineered rotor and carrier ring system allow for fast and accurate format changes (tooling).

• Safety Compliance: The electrical system is fully CE-compliant, meeting international standards for industrial safety.

Advanced Dosing Options

• Liquid Modules: Precision pumps for low- to medium-viscosity liquids and oily substances.

• Solid Insert System: Specialized feeders for the accurate introduction of pellets or mini-tablets into the capsule body.

• Line Integration: Ready for connection with downstream capsule banding/sealing machines (essential for liquid fills) and quality control inspection units.

Validation and Maintenance

Designed for installation in controlled cleanroom environments, the NJP-350 supports seamless connection to HVAC systems. The structural layout provides ergonomic access for technicians during routine maintenance and intensive deep-cleaning cycles.

• Regulatory Compliance: Built according to GMP requirements.

• Validation Standards: Validated in accordance with GMP Annex 11 and GAMP 5 recommendations by the International Society for Pharmaceutical Engineering (ISPE).

Technical Specifications

• Machine Model: NJP-350 Automatic Liquid Capsule Filling Machine.

• Maximum Productivity: Up to 350 capsules per minute.

• Dosing Capability: Liquids, Oils, Pellets, Mini-tablets.

• Compatible Capsules: Hard Gelatin / HPMC.

• Main Motor Power: 5.75 kW.

• Power Supply: 3-Phase AC, 380V, 50Hz.

• Equipment Weight: 900 kg.

• Overall Dimensions (L×W×H): 1020 × 860 × 1970 mm.